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The **MPI4040R3-220-R** is a high-performance, power inductor manufactured by **Eaton (formerly Coiltronics)**. It belongs to the MPI (Molded Powder Inductor) series, which is specifically designed for high-density power applications.
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### 1. Technical Specifications
The following table summarizes the core electrical and physical characteristics of the component:
| Parameter | Specification |
| :--- | :--- |
| **Inductance** | 22 µH |
| **Tolerance** | ±20% |
| **DC Resistance (DCR)** | 225 mΩ (Typical) |
| **Saturation Current ($I_{sat}$)** | 2.5 A |
| **RMS Current ($I_{rms}$)** | 2.0 A |
| **Operating Temperature** | -40°C to +125°C |
| **Package Size** | 4.7mm x 4.31mm x 3.0mm |
| **Shielding** | Magnetically Shielded |
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### 2. Key Features and Construction
The MPI series is known for its "rugged" build quality, focusing on efficiency and space-saving.
* **Molded Construction:** The inductor is made by molding a metal powder around the coil. This process eliminates the "air gap" found in traditional ferrite cores, resulting in a **soft saturation** characteristic (the inductance drops gradually rather than abruptly as current increases).
* **Magnetic Shielding:** The molded powder body acts as a natural shield, significantly reducing Electromagnetic Interference (EMI), which is critical for sensitive dense PCBs.
* **High Power Density:** Its 4040 footprint (approx. 4mm x 4mm) provides a high current-carrying capacity relative to its small physical size.
* **Low Core Loss:** Optimized for high-frequency switching regulators.
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### 3. Common Applications
Due to its 22 µH inductance and 2.5 A saturation current, this part is typically used in the following circuits:
1. **DC-DC Converters:** Buck, boost, and SEPIC converters in handheld or battery-powered devices.
2. **Point of Load (POL):** Voltage regulation for CPUs, FPGAs, and ASICs.
3. **LED Drivers:** Providing stable current for high-brightness LEDs.
4. **Smart Home/IoT:** Power management modules for sensors and controllers where space is limited.
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### 4. Part Number Breakdown
Understanding the Eaton nomenclature:
* **MPI:** Series name (Molded Powder Inductor).
* **4040:** Physical size (4.7mm x 4.3mm).
* **R3:** Revision or specific sub-series (High profile/Standard).
* **220:** Inductance value code (22 followed by 0 zeros = **22 µH**).
* **-R:** RoHS compliant.
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What is the difference between soft saturation and hard saturation in inductors?
- ⤷ Are there smaller footprint alternatives for the 22uH MPI series?
- ⤷ How does the DCR of this part affect the efficiency of a buck converter?