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The **MPIA4040R2-100-R** is a high-performance, automotive-grade power inductor manufactured by **Eaton (formerly Cooper Bussmann)**. It belongs to the MPIA4040 series, known for its rugged construction and high power density.
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## 1. Part Number Breakdown
Understanding the nomenclature helps identify the component's physical and electrical characteristics:
| Code Segment | Meaning |
| :--- | :--- |
| **MPIA** | Series Name (Metal Process Inductor, Automotive Grade) |
| **4040** | Package Size (approx. 4.7mm x 4.3mm) |
| **R2** | Revision or Version code |
| **100** | Inductance Value: **10 µH** (10 x 10^0) |
| **-R** | RoHS Compliant |
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## 2. Technical Specifications
The electrical behavior of this inductor is optimized for DC-DC conversion and filtering.
### Key Electrical Ratings
* **Inductance:** 10 µH
* **Tolerance:** ±20%
* **DC Resistance (DCR):** ~98 mΩ (Typical)
* **Saturation Current ($I_{sat}$):** ~3.2 A (The point where inductance drops by 30%)
* **RMS Current ($I_{rms}$):** ~2.3 A (Based on a 40°C temperature rise)
* **Operating Temperature:** -50°C to +125°C
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## 3. Core Features & Technology
### Material Composition
The part uses a **molded metal powder core**. Unlike traditional ferrite cores, metal powder offers a "soft saturation" characteristic, meaning the inductance decreases gradually rather than dropping sharply when current increases.
### Construction Benefits
* **Shielded Design:** The molded construction naturally provides magnetic shielding, reducing Electromagnetic Interference (EMI) with surrounding components.
* **AEC-Q200 Qualified:** This indicates the part has passed rigorous stress testing for automotive environments (vibration, thermal shock, etc.).
* **Low DCR:** Minimizes power loss due to heat, increasing overall circuit efficiency.
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## 4. Typical Applications
Due to its reliability and size-to-power ratio, it is commonly found in:
1. **Automotive Electronics:** Infotainment systems, Advanced Driver Assistance Systems (ADAS), and LED lighting drivers.
2. **Industrial Power Supplies:** DC-DC converters and Point-of-Load (POL) modules.
3. **Battery Powered Devices:** Where high efficiency and low profile (2.0mm height) are critical.
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- ⤷
What are the alternative components with a higher saturation current in the same footprint?
- ⤷ How does the 'soft saturation' of metal powder compare to ferrite cores in circuit design?
- ⤷ Can this inductor be used in high-frequency switching applications above 2MHz?