PCC420AP-05-R6
AI

The **PCC420AP-05-R6** is a high-performance, loop-powered (4-20 mA output) vibration sensor, specifically an accelerometer designed for permanent industrial monitoring. It is manufactured by **Wilcoxon Sensing Technologies**.
---
### 1. Key Technical Specifications
The following table summarizes the primary electronic and physical characteristics of the device:
| Parameter | Specification |
| :--- | :--- |
| **Output Type** | 4-20 mA (Proportional to Acceleration) |
| **Measurement Range** | 0 - 5 g (Peak) |
| **Frequency Response** | 2 Hz to 2,000 Hz (±10%) |
| **Power Requirement** | 12 - 30 VDC (Loop powered) |
| **Connection Type** | 2-pin MIL-C-5015 style connector |
| **Housing Material** | 316L Stainless Steel |
| **Operating Temp** | -40°C to +85°C |
---
### 2. Electronic Components and Design
The device functions by converting mechanical vibration into a standardized analog current loop signal. Its internal circuitry consists of three main stages:
#### A. Piezoelectric Sensing Element
The "heart" of the sensor is a **Piezoceramic crystal**. When subjected to vibration, the crystal experiences mechanical stress and generates a small proportional electric charge.
#### B. Integrated Charge Amplifier (IEPE Style)
Since the charge from the crystal is extremely high-impedance and low-level, the internal electronics include a charge amplifier. This converts the high-impedance charge into a stable voltage signal while maintaining low noise levels.
#### C. 4-20 mA Transmitter Circuitry
Unlike standard accelerometers that output raw AC voltage, the PCC420AP series integrates a **True RMS or Peak processing circuit** and a current regulator:
* **Rectification/Processing:** The AC vibration signal is converted to a DC level representing the **Peak** acceleration (as denoted by the "P" in the part number).
* **Current Regulation:** The circuit modulates the current draw on the 2-wire loop between 4 mA (zero vibration) and 20 mA (full scale of 5g).
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### 3. Part Number Breakdown: `PCC420AP-05-R6`
| Segment | Meaning |
| :--- | :--- |
| **PCC** | Wilcoxon series designation for 4-20 mA sensors. |
| **420** | Standard 4-20 mA output protocol. |
| **A** | Measurement type: **Acceleration**. |
| **P** | Detection type: **Peak** value (calculates the highest point of the waveform). |
| **05** | Full-scale range: **5 g**. |
| **R6** | Termination type: **Right-angle** 2-pin MIL-C-5015 connector. |
---
### 4. Typical Wiring Diagram
The device is a 2-wire loop-powered sensor, meaning the signal and power share the same two wires.
```mermaid
graph LR
A[Power Supply +] --> B(Sensor Pin A)
B --> C(Sensor Pin B)
C --> D[PLC/DCS Analog Input]
D --> E[Power Supply - / Common]
```
- ⤷
What is the difference between Peak and RMS output for this sensor?
- ⤷ How do I calculate the g-level based on the mA reading?
- ⤷ What are the mounting requirements for the R6 right-angle connector?