UDS-22-R/E2
AI

The **UDS-22-R/E2** is a high-performance ultrasonic sensor, typically used for double-sheet detection and material identification. Below is an explanation of its electronic components and functional architecture.
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### 1. Key Technical Specifications
The electronics of the UDS-22-R/E2 are designed for high-speed industrial environments, focusing on processing ultrasonic signal attenuation.
| Parameter | Specification |
| :--- | :--- |
| **Operating Voltage** | 18 - 30 V DC |
| **Current Consumption** | ≤ 50 mA |
| **Switching Outputs** | 2 x PNP (Normally Open/Closed) |
| **Response Time** | Approx. 2.0 ms to 2.5 ms |
| **Carrier Frequency** | 400 kHz (Ultrasonic) |
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### 2. Core Electronic Components
The device consists of three primary electronic stages:
#### A. Ultrasonic Transducer Pair
* **Transmitter:** A piezoelectric ceramic element that converts electrical pulses into a 400 kHz ultrasonic wave.
* **Receiver:** A matched piezo element that receives the wave and converts mechanical vibration back into an analog voltage.
#### B. Signal Processing Unit (ASIC/Microcontroller)
* **Amplifier Circuit:** Because the signal weakens when passing through materials (paper, film, metal foils), a high-gain amplifier is used to boost the received signal.
* **Threshold Comparator:** The microcontroller compares the received signal amplitude against stored calibration values to determine if zero, one, or two sheets are present.
#### C. Interface and Output Stage
* **Push-Pull/PNP Drivers:** These transistors handle the physical switching of the 24V signal to the PLC (Programmable Logic Controller).
* **Teach-In Input:** A dedicated pin (White wire usually) allows for remote calibration of the electronics to specific material densities.
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### 3. Connection Diagram (Standard M12 Plug)
The electronics are accessed via a standard 5-pin M12 connector.
| Pin | Color | Function | Description |
| :--- | :--- | :--- | :--- |
| 1 | Brown | +UB | Positive Power Supply (24V) |
| 2 | White | Teach-In | External calibration input |
| 3 | Blue | -UB | Ground (0V) |
| 4 | Black | Output 1 | Detection of Double Sheet |
| 5 | Gray | Output 2 | Detection of Single Sheet / Missing Sheet |
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### 4. Operational Logic
The electronic logic follows a simple attenuation principle:
1. **Air (No sheet):** High signal amplitude received.
2. **Single Sheet:** Moderate signal attenuation.
3. **Double Sheet:** High signal attenuation (Triggering the "Double Sheet" output).
4. **Air Bubbles/Metal:** Almost total signal blockage.
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- ⤷
How do you calibrate the UDS-22-R/E2 for different material thicknesses?
- ⤷ What is the maximum distance allowed between the transmitter and receiver?
- ⤷ Can this sensor detect transparent plastic films effectively?