Tool Kit for 250 Slip-in Receptacle Terminals

Doc No: ATS-6382575HM

Release Date: 05-17-13

UNCONTROLLED COPY

Page 3 of 8

Revision:A

Revision Date: 05-17-13

Figure 4

WIRE IN TERMINAL

JAWS

PARTIALLY

CLOSED

WIRE AGAINST

WIRE STOP

HANDLE

OPEN

LOCATOR

CLOSED

Figure 3

TERMINAL

PUSH HERE TO

OPEN WIRE STOP

Anvils and Punches Installation

1. Insert the Anvils into the bottom slots of the nest. Install the M4 x 10 long BHCS and tighten in place.

2. Insert the Punches into the top slots of the nest. Install the M4 x 18 long BHCS and tighten in place. See

Figure 1.

Locator Installation and Removal

Follow the steps below to install or replace the locator. See Figure 2.

To install the locator

1. Position the locator with the hole over the brass pivot shaft and snap it into place.

To remove the locator

1. Open the crimp hand tool.

2. Swing the existing locator open and away from the hand tool.

3. Firmly press down on the brass pivot shaft with your thumb, while pulling the locator up. Slip the locator off the

top of the brass pivot shaft.

OPERATION

Open the tool by squeezing the handles together, at

the end of the closing stroke, the ratchet mechanism

will release the handles, and the hand tool will

spring open.

Crimping Terminals

1. Select the desired terminal listed in the

preceding charts.

2. Some terminals with large insulation grips may

interfere with the crimp tooling when swinging

the locator into position. This terminal must

then be loaded into the locator in the

closed/crimp position. See Figure 3.

3. Press down on the wire stop on the locator as

shown in Figure1. Insert the proper terminal

into the proper nest opening. Make sure when

choosing the nest opening, it will correspond with the A, B or C profile on the hand tool.

Figure 5

WIRE

INSULATION

PUNCH

CONDUCTOR ANVIL

LOCATOR

INSULATION

ANVIL

WIRES AGAINST

LOCATOR STOP

CONDUCTOR

PUNCH

TERMINAL