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LM5010ASDX Datasheet(PDF) 15 Page - National Semiconductor (TI) |
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LM5010ASDX Datasheet(HTML) 15 Page - National Semiconductor (TI) |
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15 / 17 page ![]() Applications Information (Continued) In Figure 10, Cff is added across R1 to AC-couple the ripple at V OUT directly to the FB pin. This allows the ripple at VOUT to be reduced, in some cases considerably, by reducing R3. In the circuit of Figure 6, the ripple at V OUT ranged from 50 mVp-p at V IN = 6V to 320 mVp-p at VIN = 60V. By adding a 1000 pF capacitor at Cff and reducing R3 to 0.75 Ω, the V OUT ripple was reduced by 50%, ranging from 25 mVp-p to 160 mVp-p. To reduce V OUT ripple further, the circuit of Figure 11 can be used. R3 has been removed, and the output ripple amplitude is determined by C2’s ESR and the inductor ripple current. RA and CA are chosen to generate a 40-50 mVp-p sawtooth at their junction, and that voltage is AC-coupled to the FB pin via CB. In selecting RA and CA, V OUT is considered a virtual ground as the SW pin switches between V IN and -1V. Since the on-time at SW varies inversely with V IN, the waveform amplitude at the RA/CA junction is relatively constant. R1 and R2 must typically be increased to more than 10k each to not significantly attenuate the signal provided to FB through CB. Typical values for the additional components are RA = 200k, CA = 680 pF, and CB = 0.01 µF. INCREASING THE CURRENT LIMIT THRESHOLD The current limit threshold is nominally 1.25A, with a mini- mum guaranteed value of 1.0A. If, at maximum load current, the lower peak of the inductor current (I PK- in Figure 5) exceeds 1.0A, resistor R CL must be added between SGND and I SEN to increase the current limit threshold to equal or exceed that lower peak current. This resistor diverts some of the recirculating current from the internal sense resistor so that a higher current level is needed to switch the internal current limit comparator. I PK- is calculated from: (14) where I O(max) is the maximum load current, and IOR(min) is the minimum ripple current calculated using Equation 13. R CL is calculated from: (15) where 0.11 Ω is the minimum value of the internal resistance from SGND to ISEN. The next smaller standard value resis- tor should be used for R CL. With the addition of RCL, and when the circuit is in current limit, the upper peak current out of the SW pin (I PK in Figure 4) can be as high as: where I OR(max) is calculated using Equation 12. The inductor L1 and diode D1 must be rated for this current. If I PK exceeds 2A , the inductor value must be increased to reduce the ripple amplitude. This will necessitate recalculation of I OR(min),IPK-, and RCL. Increasing the circuit’s current limit will increase power dis- sipation and the junction temperature within the LM5010A. See the next section for guidelines on this issue. PC BOARD LAYOUT and THERMAL CONSIDERATIONS The LM5010A regulation, over-voltage, and current limit comparators are very fast, and will respond to short duration noise pulses. Layout considerations are therefore critical for optimum performance. The layout must be as neat and compact as possible, and all the components must be as close as possible to their associated pins. The two major current loops have currents which switch very fast, and so the loops should be as small as possible to minimize con- ducted and radiated EMI. The first loop is that formed by C1, through the VIN to SW pins, L1, C2, and back to C1. The second loop is that formed by D1, L1, C2, and the SGND and ISEN pins. The ground connection from C2 to C1 should be as short and direct as possible, preferably without going through vias. Directly connect the SGND and RTN pin to each other, and they should be connected as directly as possible to the C1/C2 ground line without going through vias. The power dissipation within the IC can be approximated by determining the total conversion loss (P IN -POUT), and then subtracting the power losses in the free-wheeling diode and the inductor. The power loss in the diode is approximately: P D1 =IO xVF x (1-D) where Io is the load current, V F is the diode’s forward voltage drop, and D is the duty cycle. The power loss in the inductor is approximately: P L1 =IO 2 xR L x 1.1 where R L is the inductor’s DC resistance, and the 1.1 factor is an approximation for the AC losses. If it is expected that the internal dissipation of the LM5010A will produce high junction temperatures during normal operation, good use of the PC board’s ground plane can help considerably to dissi- pate heat. The exposed pad on the IC package bottom should be soldered to a ground plane, and that plane should both extend from beneath the IC, and be connected to exposed ground plane on the board’s other side using as many vias as possible. The exposed pad is internally con- nected to the IC substrate. The use of wide PC board traces at the pins, where possible, can help conduct heat away from the IC. The four No Connect pins on the TSSOP package are not electrically connected to any part of the IC, and may be connected to ground plane to help dissipate heat from the package. Judicious positioning of the PC board within the end product, along with the use of any available air flow (forced or natural convection) can help reduce the junction temperature. 20153849 FIGURE 11. Low Output Ripple Using Ripple Injection www.national.com 15 |
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