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IMX2378F Datasheet(PDF) 13 Page - Power Integrations, Inc.

Part # IMX2378F
Description  Off-Line Zero Voltage Switching (ZVS) Flyback Switcher IC
PDF  36 Pages
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Manufacturer  POWERINT [Power Integrations, Inc.]
Direct Link  http://www.powerint.com
Logo POWERINT - Power Integrations, Inc.

IMX2378F Datasheet(HTML) 13 Page - Power Integrations, Inc.

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Rev. D 12/24
13
InnoMux2-EP
www.power.com
The default refresh time is T
REFRESH, which is doubled to 2 × TREFRESH
during start-up. The longer the refresh time the better, but the
MOSFET needs to be turned back on before the end of the primary
on time. Once the CV outputs are in regulation the refresh time is
reduced to T
REFRESH. Because the output is no longer changing, the
refresh is only needed to top up CDR and by reducing the refresh
time the risk of the primary on time finishing before the refresh is
reduced.
A diode is required to be placed between the gate-source of each
selection MOSFET to provide a path for charging the capacitor. A low
forward voltage diode such as a Schottky diode should be used.
The optimal capacitor value for CDR depends on the gate charge of
the selection MOSFET. The selection MOSFET on-level gate voltage is
determined by V
BPS × (CDR/(CG + CDR), so it is essential that the gate
charge (at 5 V gate voltage) is much smaller than the charge in the
CDR capacitor. A typical value for the CDR capacitor is 100 nF. For
higher CDR capacitor values, the refresh time might be insufficient
and the capacitor will not be able to follow the output during start-up.
It is therefore important to select low gate-charge devices for the
selection MOSFETs to minimise the required CDR capacitor value as
well as to minimise energy required to drive the MOSFETs.
High-Side MOSFET Static Pull-Down
To ensure that the selection MOSFET gates are held low when the
secondary is not in control, the CDR1 and CDR2 pins have an internal
pull down circuit “ON” feature to pull the pin low and reduce any
voltage on the gate due to capacitive coupling.
Synchronous Rectifier Driver
The SR driver on the InnoMux2-EP IC is not an “on/off” driver. The
SR MOSFET’s gate-source voltage is modulated to regulate the
FORWARD pin voltage to roughly -40 mV while the discharge current
is flowing in the SR MOSFET. The regulated approach allows for
improved noise immunity, removing the possibility of the MOSFET
being turned off too early causing increased power loss.
A force-on signal provides a boost when turning on the SR MOSFET
to charge the gate-source capacitance quickly. A force off signal is
used to quickly discharge the gate-source capacitance when operating
in CCM and also ensure the MOSFET is held off when the secondary is
not conducting.
FWD
SR
GND
Force Off
Force On
EN
PI-9706-031423
Figure 13. Synchronous Rectifier Driver Diagram.
For optimum performance, an SR MOSFET with a gate-source
capacitance of less than 10 nF is recommended.
SR Disable Protection
In each cycle the SR is only engaged if a new cycle is requested by
the secondary controller and the negative edge is detected on the
FORWARD pin.
SR Static Pull-Down
To ensure that the SR gate is held low when the secondary is not in
control, the SYNCHRONOUS RECTIFIER DRIVE pin has internal pull
down circuit “ON” device to pull the pin low and reduce any voltage
on the SR gate due to capacitive coupling from the FORWARD pin.
Short/Open SR Protection
In order to protect against the SYNCHRONOUS RECTIFIER DRIVE pin
system faults, (an SR pin short to ground or SR pin open), the
secondary controller has a protection mode that ensures that the
SYNCHRONOUS RECTIFIER DRIVE pin is connected to an external
FET. If the external capacitance on the SYNCHRONOUS RECTIFIER
DRIVE pin is less than 200 pF, the device will assume that the
SYNCHRONOUS RECTIFIER DRIVE pin is “open”. If the external
capacitance on the SYNCHRONOUS RECTIFIER DRIVE pin is above
20 nF, the device will assume the SYNCHRONOUS RECTIFIER DRIVE
pin is “short”. In either of these two cases a fault is detected
otherwise the controller will assume an SR FET is connected.
In the event SYNCHRONOUS RECTIFIER DRIVE pin fault is detected
the secondary controller will stop requesting pulses from the primary
and initiate auto-restart.
Multi-Output Control
The multi-output control regulates each output independently by
requesting pulses from the primary based on the FB pin voltages of
each output. The transformer energy is then directed to the output
that needs the energy on a cycle-by-cycle basis. This is accomplished
by turning on the appropriate selection MOSFET in series with either
the CV1 or the CV2 output. The transformer shall be designed such
that the V
OR increases between VCV1 and VCV2 and between VCVHV/VLED.
This guarantees that the current through the V
LED diode is negligible
when the selection MOSFET for either V
CV1 or VCV2 is turned on,
disabling both MOSFETs will direct the energy delivery to the LED
output.
InnoMux2-EP Enhanced Audible Noise Reduction
The InnoMux2-EP IC has enhanced features for audible noise
reduction.
Multi-output control can create sub-harmonic frequencies of the
switching frequency in the flux of the transformer. These sub-
harmonics can fall in the audible range. THE InnoMux2-EP IC avoids
such conditions by sharing fractions of discharge pulses between
outputs.
This is achieved by allowing the first part of the discharge pulse to
the V
CVHV/VLED output and then turning on the selection MOSFET part
way through the discharge and allowing the second part of the
discharge to flow via the V
CV1 or VCV2 output. The point at which the
MOSFET is turned on to switch over from the L
ED/CVHV output to the
CV1 or CV2 output is dependent on the relative loading of the
outputs.
This provides an added benefit of reducing the RMS currents in the
secondary windings, reducing power loss. The operating frequency of
each output is increased (while the power switch frequency remains
the same) reducing the output ripple for a given filter capacitance.



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