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AN1060 Datasheet(PDF) 4 Page - STMicroelectronics

Part # AN1060
Description  FLYBACK CONVERTERS WITH THE L6561 PFC
PDF  11 Pages
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Manufacturer  STMICROELECTRONICS [STMicroelectronics]
Direct Link  http://www.st.com
Logo STMICROELECTRONICS - STMicroelectronics

AN1060 Datasheet(HTML) 4 Page - STMicroelectronics

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The converter is powered by the high-voltage DC bus, ranging from 90 to 400 VDC, generated by the
front-end AC-DC stage (bridge rectifier + input capacitor) shared with the main SMPS (power factor cor-
rected or not).
The output is post-regulated in order to provide a better regulation and supplies the
µP as well as the
logic circuit needed to wake up the system.
The auxiliary winding will be properly designed so as to supply the controller(s) of the main SMPS be-
sides powering the L6561. To minimise component count, a primary sensing feedback technique is
used.
The auxiliary winding is used also by the ZCD circuit for detecting transformer’s full demagnetisation and
turning on the MOSFET to start a new switching cycle (TM operation). The resistor driving the ZCD pin
is in the ten k
Ω but can be optimised so as to achieve a "quasi zero-voltage turn-on" as described in Ref.
[1]. The optimum value depends mainly on the inductance of transformer’s primary winding and on the
Coss of the power MOSFET, thus it can be found empirically after bench tests.
With the component values shown in fig. 3 the wake-up time of the converter, that is the time the system
takes to start operating after being powered, does not exceed 3 s at 90 VDC supply and 1 s at 400 VDC.
In fig. 4, the circuit of fig. 3 is proposed with a different power rating: 15W output power so as to be able
to support USB function in computer equipment. The modifications concern the MOSFET, the trans-
former and the sense resistor on the primary side, the catch diode and the filter capacitors on the secon-
dary side. They all have been increased in size.
Fig. 5 shows another example of low-power TM flyback application, an AC-DC adapter for battery
charger of cellular phones. The system looks very simple and very few parts are required.
The feedback uses a popular arrangement making use of a TL431 as secondary reference/error ampli-
fier and of an optocoupler for transferring the control signal to the primary side. This provides very good
regulation of the output voltage and galvanic isolation from the primary side at the same time.
The self-supply winding both powers the L6561and provides transformer’s demagnetisation signal to the
ZCD pin. The start-up circuit arrangement and its component values ensures that the wake-up time of
the converter does not exceed 3 s at 90 VAC supply (it will be less than 1 s at 270 VAC).
In fig. 6 an example of multi-output SMPS for inkjet printer is presented. The converter accepts input
voltages from 85 to 270 Vac and is rated for 40W output power. The 28V output is used for motors, the
12V output for the printhead and the 5V bus supplies the logic circuitry.
2
1
L6561
4
7
3
5
6
8
5 Vdc / 3A
Input bulk capacitor
of the main SMPS
470 k
Ω
BZW04-154
STTA106
47 µF
47 k
Ω
100 nF
2x1000 µF
4.7 nF
STP3NB60FP
STPS560B
22
Ω 1N4148
1
Ω
Vin=90 to 400 Vdc
7.5 k
Ω
33 k
Ω
22
Ω
to L4990A or L5991A
UC3843A/B or UC3845A/B
or L4981A
L4955V5.1
220 µF
13
2
TRANSFORMER SPECS:
CORE: E20x10x6, 3C85 material or equivalent
≈0.5 mm air gap for a primary inductance of 0.8 mH
N1: 2 series windings 48 T each, AWG30 (
∅ 0.30 mm)
N2: 8 T, 2xAWG22 (
∅ 0.71 mm)
N3: 15 T, AWG32 (
∅ 0.24 mm)
N1
N2
N3
1N4148
47 µF
Figure 4. 15W, Wide-range, Auxiliary Power Supply supporting USB function
AN1060 APPLICATION NOTE
4/11



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