408-10207

PRO-CRIMPER III Hand Tool Assembly 1976444-1 with Die Assembly 1976444-2

Rev A

2 of 5

Tyco Electronics Corporation

Figure 2

Locator

Assembly

ToolFrame

Die Retaining Pins

(4 Places)

Long Die Retaining

Screw

Chamfered

Edge

Insulation

Anvil

Wire Anvil

Wire Crimper

Locator

Insulation

Crimper

Pin Contact

Screw

Lock Nut

Chamfered

Edge

Chamfered

Edge

Short Die Retaining

Screw

D Supplied Installed onto Locator Assembly

DD Supplied Separately and Must Be Installed onto Locator Assembly

Socket Contact

The die assembly consists of a wire anvil, an

insulation anvil, a wire crimper, and an insulation

crimper. When closed, the dies form a crimping

chamber. Die retaining pins and die retaining screws

are used to secure the dies in the tool frame. A

locator assembly is included with the die assembly

and must be attached to the outside of the tool frame.

The locator assembly features a locator, spring

retainer, and pin contact support. A lock nut is used to

hold the locator assembly in place.

A socket contact support (supplied separately) must

be installed onto the locator assembly.

3. INSTALLATION AND REMOVAL OF

1. Close the tool handles until the ratchet releases,

then allow the handles to open fully.

The ratchet has detents that create audible clicks

as the tool handles are closed.

2. Remove the two die retaining screws from the

tool jaws.

3. Place the wire anvil and insulation anvil in the

moving jaw so that the chamfered edges and

marked surfaces face outward.

4. Insert the two die retaining pins through the

outer–most holes.

5. Insert the short die retaining screw through the

hole of the moving jaw and hole of both anvils, and

tighten the screw just enough to hold the anvils in

place. DO NOT completely tighten the screw.

6. Place the wire crimper and insulation crimper in

the stationary jaw so that the chamfered corners

and marked surfaces face outward.

7. Insert the two remaining die retaining pins

through the outer–most holes.

8. Insert the long die retaining screw through the

hole of the stationary jaw and hole of both

crimpers, and tighten the screw just enough to hold

the crimpers in place. DO NOT completely tighten

the screw.

NOTE

i