408-10175

Heavy Head PIDG STRATO-THERM Crimping Heads

Rev B

2 of 7

Tyco Electronics Corporation

3. INSTALLATION AND REMOVAL OF CRIMPING

HEADS

Do not operate the tool without the HHHT

adapter installed. Damage to the ram or seals

can result.

Do not operate the tool without a hand tool crimp

head installed. Damage to the adapter can result.

Battery Powered Crimp Tool Kit 1901235–[ ] with

HHHT Adapter comes with the HHHT adapter already

installed on the battery powered hand tool. The only

installation required is the installation of the crimping

heads.

To avoid personal injury, be sure to exercise

extreme caution when handling the crimp tool.

Remove the battery before installing or removing

the crimping heads.

3.1. Installation of Crimping Heads

As supplied, the adapter has three quick–release pins

installed (Figure 1). The two outer pins will be used to

secure the links of the crimp head (exposed portion of

the crimp head) to the adapter. The center pin will be

used to secure the movable die of the crimp head to

the ram of the adapter.

These pins must be removed prior to installing the

crimping head.

1. Remove the quick–release pins, described

above.

2. Insert the exposed portion of the crimp head

into the adapter cavity. See Figure 1.

3. Insert the two outer quick–release pins

through the holes in the adapter, and through

the holes in the links of the crimping head.

The quick-release pins will snap" into position

when they are properly inserted.

4. Insert the center quick–release pin into the

adapter and through the holes in the ram and

the moveable die of the crimp head.

The quick-release pin will snap" into position

when it is properly inserted.

3.2. Removal of Crimping Heads

To avoid personal injury, remove the battery

before removing the crimping heads.

To remove the crimping head, it will be necessary to

remove the quick–release pins and the crimp head

from the battery powered crimp tool.

HEAD

WIRE

DOT

HANDLE COLOR

TERMINAL COLOR CODE

STRIP LENGTH

PART

NUMBER

SIZE

(AWG)

DOT

CODE

HANDLE COLOR

CODE

HIGH

TEMP.

LOW TEMP.

Min.

Max.

1-576778-0

24-22

2 Dots

1 Handle Black

1 Handle Brown

Brown

Black

5.56 [.219]

6.35 [.250]

1-576779-0

20

1 Dot

1 Handle Gray

1 Handle Purple

Gray

Purple

(With Black Stripe)

5.56 [.219]

6.35 [.250]

1-576780-0

18

2 Dots

1 Handle Orange

1 Handle Black

Orange

Orange

(With Black Stripe)

5.56 [.219]

6.35 [.250]

1-576781-0

16

1 Dot

2 Handles Orange

Orange

Orange

(With Black Stripe)

5.56 [.219]

6.35 [.250]

1-576782-0

14

2 Dots

1 Handle White

1 Handle Black

White

White

(With Black Stripe)

5.56 [.219]

6.35 [.250]

Figure 2

CAUTION

!

CAUTION

!

DANGER

NOTE

i

NOTE

i

DANGER