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NCP5331 Datasheet(PDF) 32 Page - ON Semiconductor |
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NCP5331 Datasheet(HTML) 32 Page - ON Semiconductor |
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32 / 38 page ![]() NCP5331 http://onsemi.com 32 2. Output Inductor Selection Calculate the minimum output inductance at IO,MAX according to Equation 3 with ±20% inductor ripple current ( α = 0.15). LoMIN + (VIN * VOUT) @ VOUT ( a @ IO,MAX @ VIN @ fSW) + (12 V * 1.163 V) @ 1.163 V (0.15 @ 52 A @ 12 V @ 200 kHz) + 673 nH (3) To minimize core losses, we choose the T50 −8B/90 core from Micrometals: 23.0 nH/N2, 2.50 cm/turn. According to the Micrometals catalog, at 26 A (per phase) the permeability of this core will be approximately 88% of the permeability at 0 A. Therefore, at 0 A we must achieve at least 673 nH/0.88 or 765 nH. Using 6 turns of #16 AWG bifilar (2 m Ω/ft) will produce 828 nH. We will need the nominal and worst case inductor resistances for subsequent calculations. RL + 6 turns @ 2.5 cm turn @ 0.03218 ft cm @ 2mW ft + 0.965 mW The inductor resistance will be maximized when the inductor is “hot” due to the load current and the ambient temperature is high. Assuming a 50 °C temperature rise of the inductor at full-load and a 35 °C ambient temperature rise we can calculate RL,MAX + 0.965 mW @ [1 ) 0.39% °C @ (50°C ) 35°C)] + 1.28 mW The output inductance at full-load will be reduced due to the saturation characteristic of the core material. Lo52 A + 0.88 828 nH + 729 nH at full load Next, use Equation 4 to insure the output voltage ripple will satisfy the design goal with the minimum number of output capacitors and the full load output inductance. @ (1.163 V 12 V) (729 nH @ 200 kHz)} (4) + (19 mW 6) @ {(12 V * 2 @ 1.163 V) + 20 mV VOUT,P- P + (ESR per cap NOUT,MIN) @ {(VIN * #Phases @ VCORE) @ D (Lo52 A @ fSW)} So, the ripple requirement will be satisfied if the minimum number of output capacitors is used. More output capacitors will probably be required to satisfy the transient requirement, which will result in a lower ripple voltage. 3. Input Capacitor Selection Use Equation 5 to determine the average input current to the converter at full-load. IIN,AVG + IO,MAX @ D h + 52 A @ (1.163 V 12 V) 0.80 + 6.30 A (5) Next, use Equation 6 to Equation 10 with the full-load inductance value of 729 nH. DILo + (VIN * VOUT) @ D (Lo @ fSW) + (12 V * 1.163 V) @ (1.163 V 12 V) (729 nH @ 200 kHz) + 7.20 App (10) ILo,MAX + IO,MAX 2 ) DILo 2 + 52 A 2 ) 7.20 App 2 + 29.6 A (8) ILo,MIN + IO,MAX 2 * DILo 2 + 52 A 2 * 7.20 App 2 + 22.4 A (9) IC,MAX + ILo,MAX h * IIN,AVG + 29.6 A 0.80 * 6.30 A + 30.7 A (6) IC,MIN + ILo,MIN h * IIN,AVG + 22.4 A 0.80 * 6.30 A + 21.7 A (7) For the two-phase converter, the input capacitor(s) rms current at full-load is as follows. (Note: D = 1.163 V/12 V = 0.097.) ICIN,RMS + [2D @ (IC,MIN2 ) IC,MIN @ DIC,IN (11) ) DIC,IN2 3) ) IIN,AVG2 @ (1 * 2D)]1 2 + [0.19 @ (21.72 ) 21.7 @ 9.0 ) 9.02 3) ) 6.302 @ (1 * 0.19)]1 2 + 12.9 ARMS At this point, the designer must decide between saving board space by using higher- rated/more costly capacitors or saving cost by using more lower-rated/less costly capacitors. To save cost, we choose the MBZ series capacitors by Rubycon. Part number 16MBZ1500M10X20: 1500 µF, 16 V, 2.55 ARMS, 13 mΩ, 10 × 20 mm. This design will require NIN = 12.8 A/2.55 A = 5 capacitors on the input for a cost sensitive design or 6 capacitors for a conservative design. 4. Input Inductor Selection For the Claw Hammper CPU, the input inductor must limit the input current slew rate to less than 0.5 A/ µs during a load transient from 0 to 52 A. A conservative value will be calculated assuming the minimum number of output capacitors (NOUT = 6), five input capacitors (NIN = 5), worst case ESR values for both the input and output capacitors, and a maximum duty cycle at the maximum DAC setting with 25 mV of no-load AVP. DMAX + (1.550 V ) 25 mVAVP) 10.8 VIN + 0.146 |
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