Hand Crimp Tool 1.25mm (.049”) Pitch PicoBlade Crimp Terminals

Doc. No: 2002182000

Release Date: 07-31-19

UNCONTROLLED COPY

Page 2 of 8

Revision: A

Revision Date: 07-31-19

INSULATION CRIMP FORM

This crimp terminal is designed for miniaturization; therefore, each dimension of the insulation crimp

portion appears small compared to the terminal material thickness. To avoid insulation piercing the

crimp forms by the insulation barrel, coining is provided inside the insulation barrel. For this reason,

various crimp forms will occur at the tip of the insulation crimp barrel as shown below.

These crimp forms may differ completely because of a small change in the wire, insulation punch or

terminal.

These crimp forms are satisfactory for the original function of the insulation crimp portion, and it is

confirmed that all of the following forms are acceptable insulation crimps.

CONDUCTOR CRIMP FORM

The conductor grips are designed to form in reverse or toward the outside. You may see a seam along

the top of the crimp. See figure below. This is not a crack in the terminal; rather, it is a seam. This

seam is more likely to occur with 30 and 32 AWG wires.

CONDITIONS

After crimping, the conductor profiles should measure the following:

Terminal

Series No.

Wire Size

Conductor Crimp

Insulation Crimp

Pull Force

Minimum

Profile

Height

Width (Ref.) Height (Ref.) Width (Ref.)

mm

In.

mm

In.

mm

In.

mm

In.

N

Lb.

A B C D

50061

28

—

0.39-0.49 .015-.019

0.84

.033

1.19

.047

0.90

.035

9.8

2.20

X

30

—

0.37-0.47 .014-.018

0.84

.033

1.19

.047

0.90

.035

4.9

1.10

X

32

—

0.37-0.47 .014-.018

0.84

.033

1.19

.047

0.89

.035

2.9

0.66

X

50080

26

—

0.50-0.60 .020-.024

0.86

.034

1.26

.050

0.90

035

9.8

2.20

X

28

—

0.50-0.60 .020-.024

0.85

.033

1.25

.049

0.91

.036

9.8

2.20

X

50125

26

—

0.53-0.63 .021-.025

0.87

.034

1.24

.049

.091

.036

9.8

2.20

X

28

—

0.53-0.63 .021-.025

0.86

.033

1.24

.049

.091

.036

9.8

2.20

X

50133

28

—

0.42-0.52 .017-.020

0.84

.033

1.20

.047

.090

.035

9.8

2.20

X

30

—

0.41-0.51 .016-.020

0.84

.033

1.19

.047

.089

.035

4.9

1.10

X

32

—

0.41-0.51 .016-.020

0.84

.033

1.19

.047

.090

.035

2.9

0.66

X

Terminal

Series No.

Bell Mouth

Cut-Off Tab

Maximum

Conductor Brush

Bend Up Bend Down Twist Roll

Seam

mm

In.

mm

In.

mm

In.

Degree

Degree

50061

0.05-0.30 .002-.012 0.15

.006

0.00-0.70 .000-.028

8

0

4

13

Seam shall not be

open and no wire

allowed out of the

crimping area

50080

0.05-0.30 .002-.012 0.15

.006

0.00-0.70 .000-.028

8

0

4

13

50125

0.05-0.30 .002-.012 0.15

.006

0.00-0.70 .000-.028

2-8

0

4

10

50133

0.05-0.30 .002-.012 0.15

.006

0.00-0.70 .000-.028

2-8

0

4

10

SEAM