6

Part 4: Assembly Process of Terminal and Cable

4.1: Applicable Cable Selection

4.1.1 Only suitable for the PV cable with cooper conductor. Tin coated wire of conductors is recommended.

4.1.2 The cable OD range from ø5.0mm to ø7.8m, the number of conductor strands is from 7 to 140 for

2.5/4.0/6.0mm² connector.

The cable OD range from ø7.5mm to ø8.8m, the number of conductor strands is from 19 to 77 for

10mm²/8AWG connector.

4.1.3 This connector is only suitable for cables with EN 50618, IEC62930, UL 4703 and USE-2 certification.

4.1.4 For use with others cable, do crimping and sealing performance verification first or contact Amphenol.

4.2: Crimping Tool Selection

Please choose the crimping die based on the terminal and cross section area of cable conductor. Use of the wrong

crimping die may lead to the connector overheating, and lower the reliability of the connector.

Crimping Die Layout

Locator PV-693783-000

Handshake PV-693781-000

Crimping die PV-693782-000

4. TEST SPEC SEE PV-693786-000

3. THE HANDSHAKE MOVING MECHANISM IS ALLOWED TO HAVE LUBRICATING OIL, BUT CANNOT

OVERFLOW.OTHER PART SURFACE SHOULD BE CLEAN AND WITHOUT OIL OR OXIDATION.

2. SPECIFIED GENERAL TOLERANCE

A. ALL THE ROUNDED CORNERS RADIUS 0.3mm MIN.

B. BURRS NOT TO EXCEED 0.03mm FOR ANY SURFACE.

1. THE REFERENCED MATERIAL SHALL BE CERTIFIED COMPLIANT TO THE LATEST

ROHS AND REACH REQUIRMENT.

NOTES:

2018-10-31

APPROVALS

DATE

PREPARED BY

ENGINEER IN CHARGE

DESIGN MANAGER

THIRD ANGLE PROJECTION

DESIGN ACTIVITY GROUP

PARTS LIST

NOTE

DESCRIPTION

PART NUMBER

QTY

POS

SPECIFICATIONS

MATERIAL SPEC.

PROCESS SPEC.

UNLESS OTHERWISE SPECIFIED

Peter Xia

N/A

SHEET 1 OF 1

SCALE:1.0

A

REV.

PV-693780-000

Crimping tool for H4 and UTX 4/6/10mm2 C&F contact

OTHER AMPHENOL STANDARDS: 9-9318

Building C, Xia Shi Jia 2nd Industrial Estate, Gongming, Shenzhen, 518106, China.

Amphenol Technology (ShenZhen) Co., Ltd.

DOCUMENT NO.

2

3

4

1

2

3

4

1

A

B

C

D

D

C

B

A

REVISIONS

LTR

DESCRIPTION

DATE

INITIAL RELEASE

2018-10-31

A

GENERAL TOLERANCE

DIM. RANGE

≤ 3

> 3 ~ 6

> 6 ~ 30 > 30 ~ 120 > 120 ~ 400

±0.5

±0.2

±0.1

±0.1

TOLERANCE

±0.3

DRM PER MIL-DTL-31000;

DIM.& TOL. PER ASME Y14.5M-1994;

---------------------------------------------------------------

WITHOUT WRITTEN PERMISSION FROM THE AMPHENOL CORP.

LINEAR DIMENSIONS ARE IN:

MILLIMETERS

TOLERANCES:

ANGLES= ±2°

DEFAULT LINEAR TOLERANCES SEE TABLE

THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION AND

SUCH INFORMATION MAY NOT BE DISCLOSED TO OTHERS FOR

ANY PURPOSE OR USED FOR MANUFACTURING PURPOSES

N/A

Handshake PV-693781-000

Crimping die PV-693782-001

Locator PV-693783-001

4. TEST SPEC SEE PV-693786-000

3. THE HANDSHAKE MOVING MECHANISM IS ALLOWED TO HAVE LUBRICATING OIL, BUT CANNOT

OVERFLOW.OTHER PART SURFACE SHOULD BE CLEAN AND WITHOUT OIL OR OXIDATION.

2. SPECIFIED GENERAL TOLERANCE

A. ALL THE ROUNDED CORNERS RADIUS 0.3mm MIN.

B. BURRS NOT TO EXCEED 0.03mm FOR ANY SURFACE.

1. THE REFERENCED MATERIAL SHALL BE CERTIFIED COMPLIANT TO THE LATEST

ROHS AND REACH REQUIRMENT.

NOTES:

UPDATE LOCATION

APPROVALS

DATE

PREPARED BY

ENGINEER IN CHARGE

DESIGN MANAGER

THIRD ANGLE PROJECTION

DESIGN ACTIVITY GROUP

PARTS LIST

NOTE

DESCRIPTION

PART NUMBER

QTY

POS

SPECIFICATIONS

MATERIAL SPEC.

PROCESS SPEC.

UNLESS OTHERWISE SPECIFIED

2020-04-22

N/A

2018-10-31

Peter Xia

N/A

SHEET 1 OF 1

SCALE:1.0

A1

OTHER AMPHENOL STANDARDS: 9-9318

Building C, Xia Shi Jia 2nd Industrial Estate, Gongming, Shenzhen, 518106, China.

Amphenol Technology (ShenZhen) Co., Ltd.

DOCUMENT NO.

2

3

4

1

2

3

4

1

A

B

C

D

D

C

B

A

REVISIONS

LTR

DESCRIPTION

DATE

INITIAL RELEASE

2018-10-31

A

GENERAL TOLERANCE

DIM. RANGE

≤ 3

> 3 ~ 6

> 6 ~ 30 > 30 ~ 120 > 120 ~ 400

±0.5

±0.2

±0.1

±0.1

TOLERANCE

±0.3

DRM PER MIL-DTL-31000;

DIM.& TOL. PER ASME Y14.5M-1994;

---------------------------------------------------------------

WITHOUT WRITTEN PERMISSION FROM THE AMPHENOL CORP.

Crimping tool for H4 and UTX 2.5/4&6mm2 C&F contact

PV-693780-001

REV.

LINEAR DIMENSIONS ARE IN:

MILLIMETERS

TOLERANCES:

ANGLES= ±2°

DEFAULT LINEAR TOLERANCES SEE TABLE

THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION AND

SUCH INFORMATION MAY NOT BE DISCLOSED TO OTHERS FOR

ANY PURPOSE OR USED FOR MANUFACTURING PURPOSES

A1

Handshake PV-693781-000

Crimping die PV-693782-004

Locator PV-693783-002

NOTES:

4. TEST SPEC SEE PV-693786-000

3. THE HANDSHAKE MOVING MECHANISM IS ALLOWED TO HAVE LUBRICATING OIL, BUT CANNOT

OVERFLOW.OTHER PART SURFACE SHOULD BE CLEAN AND WITHOUT OIL OR OXIDATION.

2. SPECIFIED GENERAL TOLERANCE

A. ALL THE ROUNDED CORNERS RADIUS 0.3mm MIN.

B. BURRS NOT TO EXCEED 0.03mm FOR ANY SURFACE.

1. THE REFERENCED MATERIAL SHALL BE CERTIFIED COMPLIANT TO THE LATEST

ROHS AND REACH REQUIRMENT.

+

Update location

APPROVALS

DATE

PREPARED BY

ENGINEER IN CHARGE

DESIGN MANAGER

THIRD ANGLE PROJECTION

DESIGN ACTIVITY GROUP

PARTS LIST

NOTE

DESCRIPTION

PART NUMBER

QTY

POS

SPECIFICATIONS

MATERIAL SPEC.

PROCESS SPEC.

UNLESS OTHERWISE SPECIFIED

2020-04-22

A1

Update locator P/N

2018-12-17

N/A

2018-10-31

Peter Xia

N/A

OTHER AMPHENOL STANDARDS: 9-9318

Building C, Xia Shi Jia 2nd Industrial Estate, Gongming, Shenzhen, 518106, China.

Amphenol Technology (ShenZhen) Co., Ltd.

DOCUMENT NO.

2

3

4

1

2

3

4

1

A

B

C

D

D

C

B

A

REVISIONS

LTR

DESCRIPTION

DATE

INITIAL RELEASE

2018-10-31

A

GENERAL TOLERANCE

DIM. RANGE

≤ 3

> 3 ~ 6

> 6 ~ 30 > 30 ~ 120 > 120 ~ 400

±0.5

±0.2

±0.1

±0.1

TOLERANCE

±0.3

DRM PER MIL-DTL-31000;

DIM.& TOL. PER ASME Y14.5M-1994;

---------------------------------------------------------------

WITHOUT WRITTEN PERMISSION FROM THE AMPHENOL CORP.

Crimping tool for UTX 2.5/4/6mm2 S&F contact

PV-693780-002

REV.

A2

SCALE:1.0

SHEET 1 OF 1

LINEAR DIMENSIONS ARE IN:

MILLIMETERS

TOLERANCES:

ANGLES= ±2°

DEFAULT LINEAR TOLERANCES SEE TABLE

THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION AND

SUCH INFORMATION MAY NOT BE DISCLOSED TO OTHERS FOR

ANY PURPOSE OR USED FOR MANUFACTURING PURPOSES

A2

Cold Formed Contact

Cable Conductor

IEC 60228 class 2,5,6

Crimp Die

Crimping width

height (mm)

Pull force

(N)

Conductor

Compression

Ratio

Type

Crimp Barrel

AWG

Cross section

area (mm2)

Part number Position

OD

(mm)

ID

(mm)

C&F 2.5

3.50

2.30

14

2.08

UTXTD0004

b1

2.40

>223

70%~90%

C&F 4

4.60

3.05

12

3.31

UTXTD0005

c1

3.05

>312

C&F 6

6.00

3.76

10

5.26

UTXTD0005

c3

4.10

>356

C&F 10.0

6.20

4.70

8

8.20

UTXTD0005

c2

4.20

>401

Stamping Con-

tact Size

Cable Conductor

IEC 60228 class 2,5,6

Crimp Die

Crimping

Pull

force

min

(N)

Conductor

Compression

Ratio

AWG

Cross section

area (mm2)

Part number

Position

Height

(mm)

Width

(mm)

S&F 2.5

14

2.08

UTXTD0003

a1

2.05

3.40

>223

70%~90%

S&F 4&6

12

3.31

a2

2.39

4.00

>312

10

5.26

a3

2.65

4.25

>356

a1

a2

a3

c1

c2

c3

c4

b1

b2

b3