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H:\0 - Quality Documents\2 Department\Tech Serv\Application tooling\Presses\AP-K2N\TS010-00 AP-K2N Operation

Manual.doc

Table of Contents

1. SPECIFICATIONS................................................................................................4

1 - 1 Crimping Machine Specifications......................................................................4

1 - 2 Applicator Specifications...................................................................................4

2. INSTALLING AND TRANSPORTING THE MACHINE..........................................5

2 - 1 Installation........................................................................................................5

2 - 2 Transporting.....................................................................................................5

3. PREPARATION FOR OPERATION......................................................................6

3 - 1 Mounting the Reel Hanger................................................................................6

3 - 2 Mounting the Applicator....................................................................................6

3 - 3 Mounting the Terminal Reel..............................................................................7

3 - 4 Mounting the Safety Guard...............................................................................8

4. CONTROL BOX CONFIGURATION……………………………………………...…..12

5. OPERATION.......................................................................................................13

5 - 1 Manual Operation...........................................................................................13

5 - 2 Operation under Power...................................................................................14

6. APPLICATOR.....................................................................................................15

6 - 1 Terminal Feed Position Adjustment................................................................15

6 - 2 Bell Mouth Adjustment....................................................................................16

6 - 3 Feed-finger Travel Adjustment........................................................................17

6 - 4 Crimp Adjustment...........................................................................................17

6 - 5 Die Part Replacement.....................................................................................18

6 - 6 Lubrication of Applicator.................................................................................18

7. CRIMPING MACHINE MAINTENANCE..............................................................19

7 - 1 Lubrication......................................................................................................19

7 - 2 Inspection and Repair.....................................................................................21

8. FAULT FINDING.................................................................................................22

9. EXPLODED VIEWS AND PARTS LISTS............................................................26

AP-K2N Crimping Machine Exploded Diagram..... ……….......................................26

MK-L Applicator..........................................................................………...................28

MKS-L Applicator……………....................................................……….....................30

MKF-L Applicator..............................................................................……….............32

MKS-LS Applicator.................................................................................……….......34