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AN2928 Datasheet(PDF) 11 Page - STMicroelectronics

Part # AN2928
Description  Modified buck converter for LED applications
PDF  21 Pages
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Manufacturer  STMICROELECTRONICS [STMicroelectronics]
Direct Link  http://www.st.com
Logo STMICROELECTRONICS - STMicroelectronics

AN2928 Datasheet(HTML) 11 Page - STMicroelectronics

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AN2928
Design equations for the modified buck converter
11/21
Equation 22
●
IMAX is constant and set by the resistor RS
●
tOFF is constant and set by the FOT network
●
The average inductor (LED) current is independent of the input voltage
●
The average inductor (LED) current depends slightly on the voltage across the LEDs
(i.e. number of LEDs) and therefore the design shows the best results using a fixed
number of LEDs. A variable number of LEDs results in less current precision.
2.4
Power MOSFET calculation
The power MOSFET is chosen based on maximum stress voltage, maximum peak
MOSFET current, total power losses, maximum allowed operating temperature and the
driver capability of the L6562A.
Maximum stress voltage on the power MOSFET (drain-source voltage) for this modified
buck converter is equal to the input voltage. The power MOSFET must be selected with
some voltage margin. For example, if the input voltage is maximally 400 V, then maximum
drain-source voltage should be 450 V or higher.
Maximum peak MOSFET current was selected in order to calculate the inductor size in
Equation 20. Also in this case, the power MOSFET must be chosen with some current
margin.
Total power losses on the power MOSFET must be calculated, due to the importance of
designing a proper heat sink to avoid temperature stress on the power MOSFET. Basically,
total power losses on the power MOSFET occur through conduction losses (depending on
the RDS(ON)), switching losses and gate charge loss caused by charging up the gate
capacitance and then discharging this capacitance to ground. The gate charge loss is very
small compared to the conduction and switching losses, so it is not used for further
calculations. For total power MOSFET loss, a valid equation is:
Equation 23
PTOT = total power losses on the power MOSFET (W)
PCON = conduction losses on the power MOSFET (W)
PSW = switching losses on the power MOSFET (W)
The power MOSFET conduction loss is represented by the continuous conduction current
flowing through the MOSFET during the on-time stage. Therefore, the power loss depends
on its static drain-source resistance (RDS(ON)). In order to calculate conduction loss
properly, it is necessary to calculate the drain current RMS value. Figure 4 shows the
sawtooth signal for which the RMS value was calculated in Equation 24. Note that in this
case, average current IAVR is defined as the average value of the sawtooth portion
((IMAX+IMIN)/2).
l
AVR
l
MAX
V
LED
1D
–
()
⋅
2Lf
⋅⋅
---------------------------------------
l
MAX
V
LED
t
OFF
⋅
2L
⋅
---------------------------------
–
=
–
=
P
TOT
P
CON
P
SW
+
=



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