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MP2632 Datasheet(PDF) 35 Page - Monolithic Power Systems

Part # MP2632
Description  All-in-One, 3A Battery Charger with 3A Boost Current
PDF  37 Pages
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Manufacturer  MPS [Monolithic Power Systems]
Direct Link  http://www.monolithicpower.com
Logo MPS - Monolithic Power Systems

MP2632 Datasheet(HTML) 35 Page - Monolithic Power Systems

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MP2632
– ALL-IN-ONE, 3A SW CHARGER, 3A BOOST
MP2632 Rev.1.0
www.MonolithicPower.com
35
6/24/2016
MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited.
© 2016 MPS. All Rights Reserved.
In boost mode, CSYS is the output capacitor of the
boost converter. CSYS keeps the system voltage
ripple small and ensures feedback loop stability.
The system current ripple can be calculated with
Equation (18):
TC
SYS _ MAX
TC
RMS _ MAX
SYS _ MAX
SYS _ MAX
V
(V
V )
II
V


(18)
Since the input voltage is passed to the system
directly, VIN_MAX is equal to VSYS_MAX, and both
charge mode and boost mode have the same
system current ripple.
When ICC_MAX equals 2A, VTC equals 3V, VIN_MAX
equals 6V, and the maximum ripple current is 1A.
Select the system capacitors based on the ripple-
current temperature rise, not exceeding 10°C.
For best results, use low ESR ceramic capacitors
with X7R dielectrics and small temperature
coefficients. For most applications, use three
22µF capacitors.
Selecting the Battery Capacitor (CBATT)
CBATT is in parallel with the battery to absorb the
high-frequency switching ripple current. In charge
mode,
the
capacitor
(CBATT) is the output
capacitor of the buck converter. The output
voltage ripple is then calculated with Equation
(19):
BATT
SYS
BATT
BATT
2
BATT
BATT
SW
1 V
/ V
V
r
V
8 C
f
L
(19)
In boost mode, CBATT is the input capacitor of the
boost converter. The input voltage ripple is the
same as the output voltage ripple from Equation
(19).
Both charge mode and boost mode have the
same battery voltage ripple. CBATT can be
calculated with Equation (20):
TC
SYS _ MAX
BATT
2
BATT _ MAX
SW
1 V
/ V
C
8
r
f
L
 
(20)
To guarantee ±0.5% BATT voltage accuracy, the
maximum BATT voltage ripple must not exceed
0.5% (e.g.: 0.1%). The worst case occurs at the
minimum battery voltage of the CC charge with
the
maximum
input
voltage.
For
example,
VSYS_MAX = 6V, VCC_MIN = VTC = 3V, L = 2.2µH, fS =
600kHz,
∆r
BATT_MAX = 0.1%, and CBATT is 22µF.
A 22µF ceramic capacitor with X7R dielectrics is
sufficient.
PCB Layout Guidelines
Efficient PCB layout is critical for meeting
specified
noise,
efficiency,
and
stability
requirements.
The
following
design
considerations can improve circuit performance:
1. Route the power stage adjacent to their
grounds.
2. Minimize the high-side switching node (SW,
inductor) trace lengths in the high-current
paths.
3. Keep the switching node short and away from
all
small
control
signals,
especially
the
feedback network.
4. Place the input capacitor as close to VIN and
PGND as possible.
5. Place
the
local
power
input
capacitors
connected from SYS to PGND as close to the
IC as possible.
6. Place the output inductor close to the IC.
7. Connect the output capacitor between the
inductor and PGND of the IC.
8. Connect the power pads for VIN, SYS, SW,
BATT, and PGND to as many coppers planes
on the board as possible for high-current
applications.
This
improves
thermal
performance
because the board conducts heat away
from the IC.
9. Connect a ground plane directly to the return
of all components through vias (e.g.: two vias
per capacitor for power-stage capacitors, and
one
via
per
capacitor
for
small-signal
components).
A star ground design approach is typically
used
to
keep
circuit
block
currents
isolated
(power-signal/control-signal),
which
reduces
noise-coupling
and
ground-bounce issues. A single ground
plane for this design provides good
results.
10. Place the ISET, OLIM, and ILIM resistors
very close to their respective IC pins.



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